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What Rotary Fillers should really do: A real trade fair conversation that changed everything

Rotary filler machine filling and capping bottles with liquid on an automated packaging line.

In today’s packaging industry, choosing the right rotary filler can define the efficiency, precision, and hygiene of your production line. With so many options available, how do you tell one machine from another? At Mengibar, we believe the best way to show what sets us apart is not just with specs, but with real conversations.

That’s exactly what happened during a recent trade fair in Asia, where one simple question from a visitor led to an in-depth exchange that exemplifies how our technology works in the real world. 

If you’re currently evaluating rotary fillers, this dialogue is for you.

“Let me show you what a Rotary Filler should really do”. A trade fair conversation

On accuracy: Getting it right, every single time

Visitor: I’ve been comparing rotary fillers all morning. What makes yours different?

Mengibar Sales Representative: Let’s start with accuracy. Our rotary fillers use Enhanced Accuracy: each nozzle scans 1,000 times per second. That means we predict and correct dosing errors before they happen. You get ±0.1% deviation. Try finding that elsewhere.

On speed: Keeping up without compromise

Visitor: That’s impressive. What about speed?

Mengibar Sales Representative: 150, 200, 250 or 300 bottles per minute with no product loss. And that includes thick, foamy, or corrosive liquids. Whether it’s shampoo or detergent, every drop lands exactly where it should.

We’ve proven it in real scenarios, like this solution for highly viscous personal care products, where the challenge involved precise dosing, fast format changes, and minimal footprint.

On cleaning: Fast, efficient, and hygienic

Visitor: And the cleaning process?

Mengibar Sales Representative: Fully automated. A 360° drain pan, high-pressure CIP, and nozzles that never enter the bottle. No dripping. No splashing. And you save 80% in cleaning time. All built into every rotary filler we deliver.

On customization: Built for your reality

Visitor: Sounds like you’ve thought of everything.

Mengibar Sales Representative: We design each rotary filler to fit your product, your space, and your process. One size doesn’t fill all. That’s Mengibar.

Just like in this solution for 18 different cosmetic packaging formats, designed to handle bottles, jars and various closures, from viscous creams to liquid serums.

Visitor: Thank you for your time. My company is actually looking for a reliable solution to upgrade our production lines. Would you mind if I showed you some samples I brought?

Then we sat down together right then and there. From that moment, a custom-designed rotary filler project began, tailored entirely to his factory, his product, and his goals.

What this conversation reveals about Mengibar's Rotary Fillers

This brief yet powerful conversation encapsulates the unique selling points of Mengibar’s rotary fillers. Let’s break it down:

  • Precision First: Our Enhanced Accuracy system scans 1,000 times per second to prevent errors before they happen—offering ±0.1% dosing deviation.

  • Speed Without Compromise: Up to 300 bottles per minute, including thick, foamy, or corrosive products. Perfect for categories like personal care and household cleaning.

  • Cleaning Made Easy: Fully automated CIP with 360° drain pan and non-intrusive nozzles drastically cuts downtime and reduces cleaning time by up to 80%.

  • Custom Engineering: Every filler is tailored—there is no one-size-fits-all. We work closely with our clients to ensure integration into their exact workflow, space, and product specs.

This isn’t just about machinery: it’s about scalability, repeatability and ROI.

If you are a technical director, plant manager, or production engineer looking to upgrade or replace your current filling line, this is the kind of dialogue you’ll want to have. 

Our rotary fillers are designed for operations where downtime, waste, and inconsistency are not acceptable. Whether you manage a facility for detergents, cosmetics, or specialty chemicals, Mengibar designs machines that fit your needs, not the other way around.

Let’s talk Rotary Fillers that fit your process

Are you currently comparing rotary fillers? We’d love to talk with you about. 

Request a personalized consultation or explore how our solutions fit your specific product and production goals.

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This November you will find us at:

Pack Expo
Chicago (US)

Booth LU – 8252

November 3-6, 2024

Gulfood Manufacturing
Dubai (UAE)

Booth S1 B58
Shk Saeed Hall 1

November 5-7, 2024